Электроды для сварки под водой — популярные модели и свойства

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электроды для сварки под водой

Подводная сварка может проводиться в разных условиях и для разных целей. Работы могут быть любыми — ремонт судов, опор мостов, трубопроводов, подводных частей конструкций и т. д. Для проведения сварочных работ под водой, необходимо использовать специальные сварочные электроды, рассчитанные на работу в водной среде.

В чем особенность сварки под водой?

Сварка в таких особенных условиях может вестись несколькими разными способами. Однако существует один общий принцип, делающий ее возможной. Возникновения и поддержание искры достигается за счёт особого покрытия электродов, которое создает среду, в которой электрод может гореть и передавать энергию свариваемому металлу. Состав покрытия позволяет выталкивать воду из зоны работ. Весь процесс происходит под большим давлением.

Существует несколько видов подводной сварки:

  • сварка в сухой камере;
  • мокрая сварка (дуговая ручная или полуавтоматическая);
  • сварка в сухом боксе, двигающемся под водой;
  • сварка в рабочей камере.

Самое большое распространение получили первые два вида работ. Они часто используются для разных целей.

При работе в глубоководной камере, применяется крайне сложная технология. При этом от сварщика нужно большое мастерство и опыт. Кроме этого потребуется приобрести специальные стержни и дорогостоящее оборудование. Во время сухой сварки в камере, можно добиться качественного и надежного соединения. Шов будет иметь все те же характеристики, что и при простой сварке.

При сварке в боксе, он постоянно должен оставаться в сухом состоянии. Любое нарушение процесса приведет к тому, что качество соединения ухудшится. Сварка таким образом проводится с помощью электродной проволоки. При этом бокс должен быть полностью герметичен, а сварка должна вестись в среде инертных газов.

Мокрая полуавтоматическая сварка ведется специальной проволокой без покрытия. Это дает возможность сделать шов максимально точным. Проволока обладает очень маленьким диаметром, поэтому обращаться с ней нужно уметь. От сварщика потребуются особые навыки и опыт в подобных работах. Такая сварка проводится только при наличии углекислого газа и аргоновой среды.

Помимо обеспечения нужной среды, потребуется снизить содержание водорода в самом изделии. Если этим пренебречь, соединение получится ненадежным. В нем могут появиться трещины и поры. Под большим давлением, которое имеется под водой, шов очень быстро разрушится.

При дуговой сварке под водой, образуется газовый пузырь. Внутри него дуга может гореть в течение долгого времени. Он образуется от распада продуктов плавки и испарения воды.

Особые свойства покрытия позволяет вести работы на месте, что значительно упрощает и ускоряет процесс.

Вот особенности, которые можно выделить в подводной сварке:

  • Поджиг дуги происходит очень сложно, потому что на материале имеется коррозия, а вода имеет высокую плотность.
  • При подводной сварке шов получается грубым и неточным. Причиной этого является большое давление воды и быстрое остывание ванны.
  • Сварка должна проводиться на высоких токах и иметь полную герметичность.
  • Чтобы газовый пузырь не исчез, дугу нужно поддерживать постоянно.
  • Из-за высокого давления воды, шов сильно проплавляет металл.
  • По причине образования большого количество пены и мутности воды, центр шва будет все время смещаться. По этим причинам могут возникать и другие дефекты.
  • Наплавленный металл будет иметь небольшую ударную вязкость.
  • Проводить сварку необходимо по направлению сверху-вниз, потому что под водой действует большое притяжение.

В этом ролике можно увидеть процесс подводной сварки:

Какие электроды используются для сварки под водой?

Самыми популярными электродами для таких видов работ являются ЦМ-7С, АНО-1, ОЗС-3.

Почти все электроды для подводной сварки имеют общие параметры с прутками, которые применяются для обычной сварки. Сварочная проволока изготавливается из стали с низким содержанием углерода. Покрытие, благодаря которому образуется газовый пузырь, имеет много сходств с простой обмазкой, только она несколько толще и плотнее. Электроды для подводной сварки имеют в своем составе:

  • парафин;
  • целлулоидный лак;
  • смолы.

Все эти элементы позволяют сделать защитную обмазку более стойкой к водной среде. Она не раскисает и сохраняет свои свойства, позволяя работать относительно комфортно и быстро.

Диаметр электродов для таких работ составляет 4 — 6 мм. Для их работы потребуется напряжение в 220 — 340 В.

Помимо этих трех моделей электродов, в подводной сварке могут применяться стержни Broco. Они имеют следующие свойства:

  • позволяют резать и варить металл;
  • дают возможность работать с нержавейкой и углеродистыми сталями;
  • изготавливаются в диаметрах 4, 6,4 и 9,5 мм;
  • имеют отличную токопроводность из-за наличия в составе меди;
  • обладают высоким качеством изоляции;
  • поддерживают температуру горения в 5000°С;
  • стержни могут работать без горения;
  • электроды способны проплавлять бетон и камень.

Среди отечественных изделий такого рода можно выделить МГМ-50К. Они могут применяться и под водой, и в высоковлажных средах. С их помощью можно варить неочищенные, грязные и ржавые поверхности, что позволяет не тратить время на подготовку поверхностей.

Еще одна качественная модель стержней, которую можно эффективно применять в подводной сварке — это ЭПС-52. При работе не выделяется никакого дыма. Электроды имеют гидроизоляцию. Они могут работать как от постоянного, так и от переменного тока.

Заключение

Особенность сварки под водой состоит в сложной технологии и тяжелых условиях ведения процесса. Несмотря на это, такой метод сборки и ремонта конструкций под водой является очень эффективным и удобным, когда необходимо провести работы на месте. Сам процесс во многом схож с обычной сваркой, но он несколько осложнен плохой видимостью и влиянием давления воды. По этой причине проводить такие работы должны профессионалы, имеющие специальные навыки и опыт.

 

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