Электроды с кислым покрытием — параметры и свойства

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электроды с кислым покрытием

Сварочные электроды представляют собой металлические стержни, на которые наносятся особые покрытия, улучшающие их свойства. При сварке сердечник электрода начинает плавиться, образуя за счёт этого соединительный шов. Роль покрытия в процесс сварки — это защита горячего металла и сварочной ванны от реакции с воздухом и содержащимися в нем водородом, азотом и кислородом. Эти элементы могут поспособствовать образованию в шве полостей и пор, которые приведут к его разрушению.

Обмазка электродов делается как смесь нескольких порошкообразных составляющих. Они соединяются вместе при помощи связующего вещества. Сердечник покрывается обмазкой методом окунания и прессования.

Существует несколько видов покрытия, которые применяют для различных целей и для разных работ. Главными видами обмазок являются: основное, рутиловое, целлюлозное и кислое покрытие. Сегодня мы будем говорить о последнем. Узнаем какие оно имеет особенности и для каких материалов может использоваться.

Какие характеристики имеют электроды с кислым покрытием?

Главное свойство кислых электродов — это уменьшение вероятности образования пор и трещин в швах. Этот эффект не зависит от того на какой дуге будет проводиться сварка.

Ключевыми элементами, которые содержатся в составе кислого покрытия являются оксиды железа, марганца и кремния.

Соединение, сделанное электродами с кислым покрытием будет иметь механические свойства, относящиеся к типам Э 38 и Э 42. Это самые распространенные типы конструкционных сталей.

Помимо прочих качеств, кислые электроды могут эффективно использоваться для сварки по ржавым участкам и следам окалин. Работать стержни могут как от постоянного, так и от переменного тока.

В качестве примеров электродов с кислым покрытием, можно привести такие модели как ОЗЧ-2 и ЦЛ-6. Особенность данных электродов в том, что они обеспечивают стабильное горение дуги и позволяют сделать шов, в котором не будет пор или полостей. Такие свойства улучшают надежность соединений.

Плюсы и минусы “кислых” электродов

Данные электроды не стоит использовать с углеродистыми сталями и материалами, имеющими легирующие компоненты. Дело в том, что при сварке выделяется очень много водорода.

Вот какие преимущества дает кислое покрытие электродам:

  • высокая эффективность сварки;
  • сварка может производиться без предварительной подготовки поверхностей;
  • в шве не образуются поры;
  • электроды позволяют вести стабильную сварку даже на переменном токе;
  • легкий поджиг дуги от малых токов.

Среди недостатков нужно отметить такие пункты:

  • покрытие имеет низкую стойкость к высоким температурам;
  • шлаковый слой отделяется не очень хорошо;
  • при сварке выделяются токсичные вещества;
  • электроды с таким покрытием дают большое количество брызг.

По причине плохой отделяемости шлака, многослойная сварка не получится качественной, поскольку шов будет быстро зашлаковываться.

Где применяются электроды?

Стержни, имеющие кислое покрытие, применяются для сварки ответственных конструкций, сделанных из сталей с небольшим содержанием легирующих компонентов.

Теоретически они могут применяться для сварки в горизонтальном и вертикальном положении, однако из-за большого разбрызгивания это будет проблематично. Так что лучше всего применять их для сварки в нижнем положении.

Все эти качества говорят о том, что электроды с кислым покрытием лучше всего подходят для того, чтобы проводить мелкие работы дома, когда нет высоких требований к качеству швов. Помимо этого можно начинать сварку без предварительной подготовки поверхностей. Дополнительным преимуществом станет отсутствие необходимости использовать постоянный ток, поскольку дуга легко поджигается даже от небольшого напряжения.

Заключение

Кислое покрытие электродов позволяет выполнять качественное соединение и эффективно защитить шов от внешних воздействий. Профессионалы с большим опытом советуют применять стержни с кислым покрытием для сварки ответственных конструкций и сталей с высоким содержанием разных добавок.

 

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