Неплавящиеся сварочные электроды — виды, особенности, преимущества

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неплавящиеся электроды

Неплавящиеся электроды имеют особые свойства, позволяющие им выдерживать большие температуры и токи. Они не расходуются в процессе сварки и могут использоваться в течение долгого времени. Из-за таких качеств, сферы применения электродов подобного типа, сильно отличаются от того, где используются обычные расходники.

Неплавящиеся электроды применяются в при сварке в защитной газовой среде. Работы под аргоном в основном характерны для больших производств. Увидеть электродов такого типа в домашнем хозяйстве достаточно сложно, поскольку для них требуется специальное оборудование. Неплавящиеся электроды позволяют вести работу с такими материалами как медь, титан, алюминий, никель и др.

Давайте подробнее разберемся в нюансах аргонодуговой сварки и неплавящихся электродов.

Особенности и разновидности неплавящихся электродов

Отличительной особенностью неплавящихся электродов является использование присадочного материала. При сварке обычными стержнями, роль наплавленного металла выполняет сердечник. Он расплавляется и создает шов между двумя поверхностями. Неплавящиеся электроды не имеют такого свойства. По этой причине для образования соединения требуется присадочный материал, который и будет расплавляться. Выделяют три вида неплавящихся электродов:

  • вольфрамовые;
  • угольные;
  • графитовые.

Все они обладают своими особенностями и назначением. Так, при необходимости выполнить работы по воздушно-дуговой резке, необходимо использовать угольные электроды. Они хорошо подходят для каких-то мелких работ и сварки нержавейки, либо цветного металла.

Во время работы неплавящимися электродами, присадка подается в сварочную ванну или же сразу укладывается в стык. При таком методе сварки нужно регулировать подачу присадочного материала, чтобы сделать соединение более равномерным.

Воздушно-дуговая резка производится под потоком сжатого воздуха, который постоянно воздействуют на рабочую зону. Это позволяет моментально удалять наплавленный металл. Разрез при этом получается чистым и ровным.

Графитовые электроды по своему составу походят на угольные. Они используются для резки и сварки цветных металлов. Они отличаются небольшой ценой. Из-за этого многие предпочитают использовать именно их вместо угольных. Графитовые электроды обладают большой стойкостью к высоким температурам и износу. Они могут использоваться очень долго и не терять при этом своих свойств. При этом графитовые электроды хорошо переносят влажность и резкие перепады температур. Их очень часто выбирают новички сварочного дела, поскольку ими очень легко пользоваться.

Самым распространенным видом неплавящихся электродов являются вольфрамовые стержни. Все благодаря их универсальному назначению. Они могут применяться для абсолютно разных работ. При этом они обеспечивают комфортную сварку и высокую производительность.

Вольфрамовые электроды используются по технологии аргонодуговой сварки. Она выполняется с помощью специального оборудования. Все соединения или резка металла, сделанная с помощью таких электродов, получаются ровными, качественными и надежными.

Огромное значение при работе вольфрамовыми электродами имеет их заточка. Она должна быть правильной, иначе хороших результатов добиться не получится. Здесь важны такие параметры как угол заточки и ее форма. Отдельно при заточке нужно уделять внимание ее длине.

Все это важно для конкретных работ. Поэтому перед подготовкой электродов необходимо уточнять параметры в рекомендациях, указанных на упаковке.

В этом ролике можно увидеть процесс заточки вольфрамовых стержней:

Применение неплавящихся электродов?

Сварка неплавящимися электродами производится везде, где к изделиям предъявлены требования по высокой надежности и прочности выполненных соединений. Сварка под аргоном востребована при работе с тонкими изделиями, а также конструкциями. Также они могут эффективно использоваться для изделий, имеющих высокое сопротивление к температурам.

Аргонодуговую сварку используют на серьезных предприятиях по производству автомобилей, машинного оборудования и т. д.

Неплавящиеся электроды используются для сварки меди и алюминия, являющихся одними из самых сложных и не податливых материалов.

Вот как проводится сварка медных проводов:

Заключение

Тугоплавкие электроды могут использоваться для любых видов работ. Качество соединения и наплавленного металла при этом, будет оставаться высоким. Во время резки металла такими стержнями, срезы будут ровными и качественными. При выборе электродов такого типа, следует обращать внимание на наличие отметки ГОСТ и рекомендации, которые даются изготовителем.

 

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