Прокалка электродов очень часто является обязательным процессом перед их использованием. По этой причине многие задаются вопросом, как прокалить их в домашних условиях.
Дело в том, что электроды, а именно их покрытие, обладает пористой структурой, которая легко впитывает в себя влагу. Для того чтобы уберечь их излишнего увлажнения, производители поставляют стержни в термоусадочной пленке. Такая мера довольно эффективна, но если электроды не использовались очень долго и просто лежали в каком-то помещении, риск того, что они будут нуждаться в просушке, очень велик.
Для того чтобы вернуть электродам рабочие свойства, необходимо уменьшить количество влаги, которое в них содержится. Это можно сделать с помощью просушки электродов.
Сейчас будем разбираться как именно проводиться данная процедура и для чего она нужна.
Содержание статьи:
Оборудование, необходимое для прокалки
Существует несколько видов оборудования, с помощью которого можно провести термообработку электродов и подготовить их к работе. Самым распространенным и эффективным является печь.
Печь представляет собой ящик с лотками, сделанный из металла. Для того чтобы печь лучше сохраняла внутреннюю температуру, ее стенки отделываются теплоизоляционным материалом. Это обеспечивает равномерное прогревание электродов в течение всего периода прокалки. Печь способна нагреваться до разных температур, которые выставляются в соответствии с необходимыми условиями.
Основные значения прокалки электродов устанавливаются на уровнях от 50 до 650°С.
Вот как выглядит печь для прокалки электродов:
Другое полезно для сварщиков оборудование — это пенал. Он не прогревает стержни, а только поддерживает их температуру. Находясь в пенале, они остаются сухими и подогретыми, то есть сохраняют рабочее состояние. Особенность пенала в том, что он полностью изолирован и поддерживают полную герметичность.
Другой вариант такого «гаджета» — это термопенал. Он не только сохраняет температуру электродов, но также может их прогреть. Благодаря встроенному термостату и подогреву, стержни можно готовить к предстоящим работам прямо на месте.
Эти устройства выглядят как небольшие ящики с дверцей. Их вес составляет около 3 кг, а температура, которую они могут обеспечивать, равна 120°С.
Другой вид подобного оборудования — это шкафы. В некотором смысле они схожи с термопеналами. Они изолированы и способны эффективно сохранять тепло. Разные модели могут оснащаться термостатом или термометром для больше удобства использования.
По большей части шкафы применяются на производствах, где нужно подготовить большое количество электродов за определенное время.
Как прокаливать электроды?
Разные модели и типы электродов требуют разного времени и температуры прокаливания. Как правило такие параметры указываются на упаковках со стержнями. Перед тем как приступить к работе, нужно ознакомиться с тем, что рекомендует производитель.
Иностранные изготовители не всегда указывают такую информацию. Чтобы узнать время и t подготовки электродов, придется заходить на их сайт.
Прокалке подвергаются не все электроды. Есть модели, которые могут легко работать и без этой подготовительной процедуры. Так, например, электроды с целлюлозным покрытием могут использоваться сразу. Они выпускаются в металлических банках и их можно сразу использовать для работы.
Прокалка проводится очень просто. Требуется разогреть печь до нужной температуры и поместить в нее электроды. По прошествии указанного времени, они будут готовы к работе. Вы можете сразу приступать к сварке или переложить их в термопенал, чтобы воспользоваться ими позднее.
Например, электроды УОНИ 13/55 необходимо прокаливать в течение одного часа при температуре 270°C.
Чем отличается сушка от прокалки?
Кроме прокалки электродов, есть такой термин как «сушка». Вообще не трудно догадаться, что «просушивание» электродов означает — избавление их от лишней влаги, то есть приведение их в рабочее состояние.
Прокалка тоже приводит электроды в рабочее состояние, однако этот термин относится к тому, чтобы укрепить покрытие, сделать его прочным и «активировать» его свойства.
Сушка не оказывает никакого влияние на покрытие. Она лишь снижает уровень влаги в покрытии, опуская его до приемлемого, с которым электроды могут использоваться для сварки.
Прокалка особенна тем, что на нее отводится много времени. Это продолжительное воздействие тепла на электрод.
Совершать прокаливание электродов более 2 раз не стоит. Дело в том, что при увеличении «дозы» температурной обработки, вы рискуете испортить покрытие. Оно может отколоться от сердечника или треснуть. Такими электродами будет просто невозможно работать.
Как прокалить электроды дома?
Прокаливать электроды в домашних условиях следует только если у вас нет другой возможности, и если они будут использоваться для мелких работ, к которым нет требованиям высокого качества. Применение в промышленности, исключает прокалку электродов дома.
Самый простой «народный» способ прокалки — это поместить электроды в духовку. Прогревать их на газу не стоит, поскольку в нем содержится некоторое количество воды. Это может навредить свойствам расходников.
Прокалить электроды можно и на батарее. Это займет пару дней, но результат будет вполне нормальный. Подготовленными таким образом электродами вполне можно варить.
Иногда электроды прокаливают строительным феном. Для этого способа понадобится труба или другая емкость, в которую нужно сложить прутки и направить туда горячий воздух.
Если вам предстоят ответственные работы, в которых важно качество соединения и его надежность, не пользуйтесь такими методами.
Как правильно хранить электроды?
Для того чтобы в электродах не скапливалась лишняя влага, их нужно правильно хранить. Для этого потребуется соблюдение температурного режима в помещении, где находятся стержни. В нем не должно быть прохладнее 15°С. Уровень влажности должен быть минимальным. Остерегайтесь перепадов температур. Из-за этого на покрытии может образоваться конденсат, который быстро впитывается в покрытие.
Отдельно нужно продумать защиту от механических воздействий. Не кладите электроды на высокие полки, откуда они могут упасть. Не нужно класть что-то на них сверху. Это может повредить покрытие и тогда работать будет очень сложно.
Если вы будете выполнять такие простые правила, то сможете сохранить свойства электродов в течение долгого периода. Они будут всегда готовы к работе и вам не придется тратить время на их просушку.
Заключение
Просушка и прокалка электродов — это важные этапы подготовки электродов к сварочным работам. Эти процедуры дают возможность привести стержни в рабочее состояние, в котором они показывают наилучшие сварные свойства. Прокалка позволяет избежать таких проблем, как сложно зажигание дуги или некачественное формирование шва.
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I do consider all of the ideas you have presented on your post. They are really convincing and will certainly work. Nonetheless, the posts are very short for newbies. Could you please lengthen them a little from subsequent time? Thank you for the post.