Особенности сварочных электродов с основным покрытием

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электроды с основным покрытием

Электроды для сварки представляют собой сердечник из металла, на который нанесено особое покрытие, придающее изделию особые свойства. Тип обмазки меняется в зависимости от назначения электрода и материала, с которым предстоит работа.

Покрытие электродов обеспечивает защиту рабочей области во время сварки. Раскаленный металл укрывается от воздушной среды, из которой в шов могут проникнуть кислород, водород и азот, способные его разрушить. Это может произойти из-за образования пор и полых участков, а также из-за слабых мест.

Существует несколько видов покрытия, предназначенных для разных типов работ, но мы будем выяснять какие особенности и свойства имеет основное покрытие.

Состав и характеристики электродов с основным покрытием

Обмазка создается из смеси нескольких компонентов. Ее наносят на сердечник методом окунания и прессования. Главное назначение покрытия электрода — изоляция рабочей области.

В маркировке электродов, основное покрытие обозначается буквой Б. В составе этой обмазки имеются соединения кальция и магния. Кроме этого есть и другие элементы, такие как:

  • мрамор;
  • магнезит;
  • доломит;
  • плавиковый шпат.

Электроды с основным покрытием имеют и другое название — фтористо-кальциевые. Они имеют такие параметры:

  • создание защитной среды из монооксида и диоксида углерода;
  • малое содержание водорода, что снижает риск образования трещин и пор;
  • минимальное содержание кислорода и примесей в наплавленном металле.

Для работы электродами с основным покрытием потребуется постоянный ток. Позаботьтесь о том, чтобы ваш сварочный аппарат мог выдавать нужные токи и работать в течение долгого времени.

Чтобы лучше познакомиться со свойствами электродов такого типа, нужно рассмотреть несколько примеров.

Кобелко LB-52U

Данные электроды являются продукцией японского предприятия Kobe Steel. Их основным назначением является сварка ответственных конструкций с малым содержанием углерода. Самое частое применение стержней — это односторонняя сварка.

Во время сварки образуется небольшое количество шлака, который легко отделяется. Наплавленный металл ложится ровно, а шов обладает высокой пластичностью. В соединении не появляется трещин и полостей.

Перед применением электродов, необходимо провести их подготовку. Это делается при помощи процедуры прокалки, которая идет при температуре порядка 300°С. Если этого не сделать дуга будет плохо зажигаться и провести качественную сварку не выйдет.

ОЗЛ-8

Эта модель электродов очень часто используется для работы с материалами, имеющими в составе никель и хром. С помощью стержней получится создать надежное соединение, имеющее высокую стойкость к коррозии. Наплавленный металл будет хорошо справляться с большой нагрузкой. В нем не образуется никаких трещин, однако потребуется дополнительная защита от низких температур. Вот преимущества, которыми обладают ОЗЛ-8:

  • небольшая цена;
  • простое использование;
  • высокое качество соединения.

Уони 13/55

Эти стержни хорошо справляются со сваркой ответственных конструкций, сделанных из углеродистых составов. Вот какими отличиями они обладают:

  • Во время сварки покрытие принимает состояние, напоминающее смолу. Таким образом получается эффективно защитить соединение от шлаковых вкраплений.
  • Наплавленный металл хорошо справляется с разными нагрузками и будет работать в течение долгого времени.

Чтобы эффективно работать такими электродами, сварщик должен иметь большой опыт. Они сложно поддаются розжигу, а их покрытие ведет себя не совсем обычно.

Плюсы и минусы стержней с основным покрытием

По сравнению с прочими электродами, прутки с основным покрытием имеют несколько отличительных особенностей:

  • наплавленный металл обладает хорошей вязкостью и пластичностью;
  • металл содержит минимальное количество примесей и газов;
  • шов имеет высокую стойкость к горячим трещинам;
  • сварка может производиться в разных положениях.

Из минусов нужно выделить следующее:

  • стержни имеют высокую чувствительность к влаге, поэтому они должны всегда находиться в сухой среде;
  • если сварка ведется на переменном токе, дуга может оказаться нестабильной;
  • при удлинении шва может начаться образование пор;
  • если работа ведется по влажным поверхностям, шов может оказаться некачественным;
  • перед работой электроды нужно прокаливать;
  • перед началом работ, необходимо проводить подготовку поверхностей.

Где применяются электроды?

Электроды с основным покрытием хорошо показывают себя в:

  • сварке металла с большим содержанием S, C и Р;
  • сварке закаливающихся сталей;
  • ремонте и сборке конструкций, работающих при повышенных нагрузках и температурах;
  • сварке деталей, имеющих большую толщину.

Электроды с основным покрытием используются на особых предприятиях, где изделиям предъявлены высокие требования по надежности и стойкости к внешним воздействиям.

Заключение

Основное покрытие хорошо показывает себя в самых разных видах работ. По большей части они применяются для сборки трубопроводов и особых конструкций, где часто требуется сварка на месте или в условиях сложного монтажа. Электроды такого типа хорошо зарекомендовали себя и могут применяться как на больших производствах, так и в домашнем хозяйстве.

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