Покрытие сварочных электродов выполняет защитные функции. С его помощью обеспечивается качественная сварка, а металл наделяется необходимыми свойствами. Обмазка укрывает сварочную зону от попадания в металл лишних примесей. Благодаря этому обеспечивается защита от появления пор и трещин.
Покрытие представляет собой смесь из нескольких порошкообразных веществ, которые соединены между собой связующими компонентами.
Есть различные обмазки, которые создаются с тем, чтобы придать электродам необходимые свойства. Самые главные (базовые) из них — это основное, кислое, рутиловое и целлюлозное покрытия. О последнем мы и будем сегодня говорить. Узнаем его свойства, назначение и особенности.
Содержание статьи:
Какой состав имеют целлюлозные электроды?
Сварочный электрод представляет собой сердечник на который нанесено покрытие, имеющее особые свойства. Его главное назначение в том, чтобы защищать сварочную зону от попадания посторонних фракций, способных негативно влиять на качество соединения. Из-за лишних газов или металлов, шов может оказаться непрочным и быстро разрушиться.
“Лишние” элементы определяются изначальным составом металла, который вам предстоит варить. Состав электрода должен максимально походит на оригинальный материал. В этом случае соединение будет надежным.
Вот какие элементы входят в состав целлюлозного покрытия:
- Органические соединения — порядка 50%. Они представлены целлюлозой, мукой и крахмалом. С их помощью обеспечивается газовая защита соединения.
- Рутиловый концентрат.
- Мрамор, карбонаты и алюмосиликаты, которые отвечают за формирование шлаковой корки во время сварки.
- Разные изготовители могут добавлять в покрытие разные порошки и ферросплавы.
Свойства металла, наплавленного в результате сварки, соответствуют качествам, предусмотренным ГОСТом Э45 — 50.
Чтобы лучше понять какие свойства и назначение имеют электроды с целлюлозным покрытием, давайте рассмотрим несколько моделей.
ВСЦ-4М
Данная модель электродов предназначены для проставления горячих швов и стыков труб. При помощи этих стержней производится сварка сталей, имеющих прочность до 590 МПа и небольшое содержание легирующих компонентов.
При помощи данных электродов, удается создать соединение, обладающее стойкостью к появлению пор и трещин. Перед началом работ рекомендуется провести предварительную подготовку стержней. Для этого они должны пройти прокалку в течение часа при температуре 60°С.
ОМА-2
Электроды используются для работы с тонкими конструкциями и деталями, имеющими толщину до 3 мм и прочность до 410 МПа. Сварка данными стержнями производится на постоянном или переменном токе.
Отличительная особенность данной модели в том, что с ее помощью можно проводить сварку по окисленным поверхностям. Электроды не могут глубоко проплавлять металл. Из-за этого их рекомендуется использовать только с тонколистовым металлом и тонкими конструкциями.
ЦЦ-1
Эта модель электродов используется для работы с углеродистыми сталями, имеющими небольшой уровень легирования. Их прочность может составлять до 451 МПа. При сварке, соединение получается пластичным и обладает отличными параметрами ударной вязкости.
Стержни могут эффективно применяться при работе даже в непростых монтажных условиях, когда к рабочей зоне тяжело подобраться. Это возможно благодаря тому, что электроды позволяют варить в потолочном и вертикальном положении. Сварка может проводиться на постоянном или переменном токе.
Перед сваркой необходимо подготовить электроды. Для этого нужно выполнить прокалку в течение 60 минут и при температуре 110°С. Наиболее эффективной сварка будет на короткой или средней дуге.
Преимущества и недостатки целлюлозных электродов
Среди плюсов электродов с целлюлозным покрытием нужно отметить следующее:
- Их можно использовать в самых разных сферах. Сварка может вестись в любом положении, что позволяет подобраться к разным участкам без особого труда.
- Электроды позволяют поддерживать высокую производительность. За один час работы можно создать до 25 м шва.
- Полученное соединение отличается хорошей проваркой.
- Наплавленный металл отлично защищен от водорода и кислорода, которые способны спровоцировать появление трещин в соединении.
- Шлаковый слой, который образуется в процессе сварки, подвержен легкому удалению, что положительно сказывается на эффективности работ и производительности.
Электроды имеют и некоторые минусы. В частности:
- Шов формируется в виде грубой чешуи, которую приходится обрабатывать, чтобы привести к хорошему виду.
- Во время сгорания обмазки, может образоваться большое количество водорода. Если он попадет в шов, то может стать причиной появления пор или трещин.
- При работе электродами наблюдается большое разбрызгивание металла. На это уходит порядка 15% стержня.
- Перед началом работ нужно проводить прокалку электродов.
Применение электродов
Основной сферой, где могут применяться целлюлозные электроды является сварка сталей с низким содержанием легирующих компонентов. Их небольшой диаметр позволяет работать при любом монтаже. По большей части они используются при монтаже трубопроводов.
Главное преимущество целлюлозного покрытия по сравнению с прочими обмазками — это легко зажигание дуги и ее стабильное горение. Несмотря на то, что работа может проводится от любого вида тока, лучше всего использовать постоянный ток. Так можно будет обеспечить лучшую проварку и качество шва.
Применяя целлюлозные стержни в работе, нужно помнить несколько вещей:
- Оно не подходит для сварки закаливающихся сталей, в которых содержится много углерода, и которые имеют высокий уровень легирования.
- Во время подготовки электродов, температура электродов и время, в течение которого они прокаливаются, должно соответствовать инструкции и рекомендациям.
При слишком большом времени сушки электродов, из них выйдет слишком большое количество влаги, которой должно оставаться примерно 3 — 4%. Если превысить температуру прокалки электродов, тогда есть риск повышения содержания углерода в металле, что также может негативно отразиться на качестве соединения.
В этом ролике показан процесс сварки целлюлозными электродами:
Заключение
Основное назначение целлюлозных электродов — сварка сталей с малой долей углерода и легирующих компонентов. Они идеально подходят для сложного монтажа. С их помощью можно проводить работы на месте. Такие стержни обладают хорошими сварными свойствами и позволяют работать с большим комфортом. Благодаря этому они могут использоваться даже неопытными сварщиками.
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