Плавящиеся сварочные электроды — принцип работы, характеристики, параметры

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плавящиеся электроды

Сварочные работы — это главный процесс, с помощью которого можно отремонтировать или собрать металлические конструкции и детали. Сварка является очень сложной процедурой, для которой требуется наличие специального оборудования. Она выполняется электродами, которые в то же время являются расходными материалами. Шов, образуемый между двумя элементами, появляется за счет плавления сердечника электрода, сделанного из металлической проволоки. Сама же сварка представляет собой молекулярное смешивание электродного и свариваемого металла. Благодаря этому соединения получаются надежными и качественными.

Где применяются плавящиеся электроды и каких видов бывают?

Плавящиеся электроды являются очень распространенными расходниками. По этой причине их используют практически во всех сферах промышленной и частной деятельности. Электроды такого типа встречаются как на больших заводах, так и на маленьких предприятиях и домашних хозяйствах.

Существует большое количество сварочных аппаратов, которые подходят для домашнего использования. Они могут запитываться от бытовой сети и позволяют проводить эффективную сварку. Электроды для работы с ними, подбираются в соответствии с предстоящими работами и материалом, который нужно варить.

Плавящиеся электроды предназначены для таких работ:

  • соединение отдельных деталей;
  • ремонт деталей, оборудования и конструкций;
  • удаление дефектов, трещин, зазоров;
  • с помощью электродов может выполняться наплавка на изношенные части элементов или деталей. Такие работы часто применяются для восстановления автомобильной техники.
  • резка металла (листов или изделий).

Электроды отличаются между собой длиной, толщиной, диаметром, а также технологическими параметрами, которые подбираются индивидуально для разных работ.

Условно, плавящиеся электроды можно разделить на две группы — с покрытием и без. Стержни без покрытия сейчас используются очень редко. Они могут применяться в среде защитных газов, которые заменяют свойства покрытия. Электроды без покрытия выглядят как простая проволока.

Самым распространенным типом электродов, являются стержни с покрытием. Их основа — сварочная проволока определенного типа, подходящая для конкретного металла. Поверх нее нанесена обмазка. Ее тип и состав может отличаться в зависимости от модели электрода.

Какими бывают покрытия электродов?

Главным фактором, влияющим на выбор электродов является их покрытие. Обмазка определяет свойства стержней и их назначение. По ней можно узнать, какие качества будет иметь наплавленный металл, и насколько крепким получится готовое соединение. Есть 4 вида главных покрытий:

  • Кислое — основой такой обмазки являются оксиды железа, кремния и марганца. При использовании электродов с таким покрытием, вы защитите шов от коррозии и возникновения пор внутри него, способных привести к быстрому разрушению соединения. Такие свойства будут очень полезны при работе во влажной среде. Если стержни имеют кислое покрытие, с их помощью можно работать даже по ржавым деталям. Это сэкономит время — не нужно будет подготавливать поверхности.
  • Рутиловое — делается из диоксида титана (рутилового концентрата). Главным отличием стержней с такой обмазкой, является минимальное образование брызг при сварке. Это значительно экономит материал и расходники. Кроме этого удается обеспечить лучшую защиту сварщика от раскаленных капель металла. Благодаря рутиловому покрытию, работы могут проводиться по ржавым поверхностям, что экономит время и увеличивает производительность. Такое свойство будет особенно полезно при домашних работах и мелком ремонте.
  • Основное — представлено карбонатами и фтористыми соединениями. Благодаря наличию таких элементов, наплавленный металл получает хорошие качества вязкости и пластичности. Помимо этого соединение получают защиту от появления трещин и полостей. Несмотря на это внешние воздействия будут переноситься не очень хорошо.
  • Целлюлозное. Особенность этой обмазки в том, что она наполовину состоит из органических соединений и элементов. Это наделяет ее большим содержанием водорода. Наплавленный металл получается плотным и прочным. Электроды с таким покрытием могут использоваться для ведения вертикальной сварки. Такое свойство будет полезно, когда нужно выполнить работы на месте.

Как работают плавящиеся электроды?

Зажигание электрода происходит с контактного конца. Образуется электрическая дуга, которая плавит электрод и поверхность изделия, либо конструкции. Там, где образуется дуга, появляется сварочная ванна (область расплавленного металла, в жидком состоянии).

Сформированный шов должен делаться так, чтобы он лежал между краями изделий. Во время сварки выполняются спиралевидные движения. За счет этого происходит качественное соединение веществ. Понемногу продвигаясь вдоль места соединения, поверхности будут связываться между собой. Сварочная ванна при этом будет остывать и затвердевать, образуя шов.

Как устроены электроды?

Разные электроды могут применяться для совершенно разных работ с разными материалами. Однако они имеют схожее строение. Вот какие части содержит каждый электрод:

  • стержень;
  • покрытие;
  • контактный торец.

Стержень или сердечник, представляет собой основную часть электрода. Он делается из металлической проволоки, которая плавится при сварке, и образует соединение. Она заполняет сварочную ванну и связывает между собой две части изделия или конструкции. Для наиболее эффективной сварки, сердечник электрода должен быть максимально похож на свариваемый металл.

Покрытие электрода выполняет защитную функцию. Оно не позволяет посторонним элементам проникнуть в рабочую зону. Это защищает наплавленный металл от лишних фракций, которые могут сказаться на его качестве. Разные материалы и виды работ, требуют использования разных типов покрытий.

Контактный торец — это сердечник без покрытия. Он нужен для того, чтобы поджечь дугу. Обмазка возле него может часто откалываться.

Как правильно подобрать электроды?

Сейчас можно найти очень большое количество сварочных электродов для совершенно разных работ. Разнообразие иногда просто поражает. Давайте разберемся, на что нужно обращать внимание, чтобы выбрать хорошее изделие и качественно провести сварку.

Есть несколько параметров, на которые нужно обращать внимание:

  1. Материал электродов. Он должен быть похож на свариваемый металл. Если вы будете варить чугун электродом из нержавеющей стали, у вас ничего не выйдет. Чем больше стержень похож на оригинальный материал, тем крепче получится соединение.
  2. Толщина электрода (диаметр). Этот параметр подбирается в зависимости от требуемой глубины проплавки, толщины и плотности металла.

Большее количество бытовых инверторов могут работать с электродами толщиной не более 3 мм. Для остальных прутков необходимо использовать промышленные аппараты.

  1. Длина электрода. Если вам нужно делать длинные непрерывные швы, тогда обратите внимание на этот параметр.
  2. Наличие отметок ГОСТ. На упаковке должно быть упоминание о параметрах качества. Если его нет, не стоит покупать изделия. Скорее всего они окажутся подделкой с очень плохими сварными свойствами.

В этом ролике также можно узнать о правилах подбора электрода:

Заключение

Плавящиеся электроды являются самым распространенным оборудованием такого типа. Они используются для ручной дуговой сварки. Им находят применение в самых разных сферах — в машиностроении, сборке трубопроводов, судов, автомобилей, самолетов, особых изделий и оборудования для различных предприятий. Такие электроды часто применяются для домашнего использования. Ими можно сделать ремонт или небольшие работы. При подборе плавящихся электродов, нужно точно знать какие работы вам предстоят и с каким материалом вы будете иметь дело.

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