Регулировка сварочного тока под электрод

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Регулировка сварочного тока под электрод

Сварка — это самый надежный способ соединения двух металлических конструкций или изделий. Она производится с помощью специальных расходных изделий, называемых сварочными электродами. Состав электродов делается так, чтобы как можно лучше соответствовать тому материалу, который вы будете сваривать. При сварке каких-либо деталей или фрагментов, нужно учитывать множество факторов. Среди них тип стали, ее толщина, плотность и т. д. Для успешной сварки также есть несколько факторов. К ним относится мощность аппарата, необходимая глубина проварки и тип работ.

Помимо правильного выбора электродов под конкретные работы, большую роль играет также правильность их применения. Тут важно не только мастерство сварщика, но и возможности используемого оборудования. Разные модели расходников требуют разных условий работы и настроек. Сегодня мы будем говорить о такой важной составляющей, как сила тока и как она подбирается.

Как настраивается сила тока?

В настройке тока для различных электродов имеется множество нюансов, которые необходимо учитывать. Сюда входят размеры электродов, их качества, форма создаваемого шва и т. д. Вот основные параметры, которые являются определяющими при выборе режима питания стержней:

  • диаметр;
  • марка;
  • положение, в котором будет вестись сварка;
  • полярность;
  • количество слоев.

При создании шва из нескольких слоев, его параметры могут измениться. Стандартными считают параметры стержней, которые выбраны для сварки определенного вида стали.

На упаковках с электродами очень часто указаны параметры, которые могут использоваться для сварки только в нижних положениях. В таком случае нужно знать, что при сварке в вертикальном положении, ток будет уменьшаться примерно на 20%, а при потолочном на четверть. Уменьшение тока делается с тем, чтобы металл плавился медленнее и не стекал со шва, а успевал схватываться.

Диаметр электродов выбирается в соответствии с толщиной металла, который вы собираетесь варить. Вместе с этим нужно учитывать размер шва и способ сварки.

Если вам нужно сварить поверхность шириной от 3 до 5 мм, удобно будет воспользоваться электродом диаметра 3 — 4 мм. Электроды сечением в 5 мм, легко справятся с шириной шва до 8 мм.

Диаметр электрода и ток, который будет на него подаваться, пропорциональны. Чем больше диаметр, тем больший ток потребуется для работы стержня.

  • Если диаметр электрода составляет 3 мм, понадобится ток в пределах 65 — 100 А. Точные значения зависят от положения сварки и свариваемого материала. В первый раз рекомендуется использовать среднее значение. Например, 80 А. Установив такой ток, посмотрите на то, как ведет себя электрод и ванна. После этого подберите комфортный ток.
  • При диаметре стержней в 4 мм, потребуется ток в 120 — 200 А. Такое сечения является одним из самых частых среди электродов. Оно позволяет работать как небольшими деталями, так и с более крупными.
  • Электроды 5 мм работают с током от 160 до 250 А. Точная цифра зависит от положения сварки и металла. Немаловажна также глубина проварки — чем она больше, тем больший ток требуется выставлять. Если вы работаете с глубокой ванной, то нужно выставить большую мощность. При продолжительных работах в таком режиме, нужно позаботиться о том, чтобы у вас был надежный трансформатор, способный выносить такие нагрузки.
  • Для сечение 6 — 8 мм, необходим ток от 250 А. При работе с толстым материалом, ток может увеличиваться до 300 и более ампер.

При слишком низких токах может произойти так, что вы не сможете сделать соединение, потому что металл будет плохо провариваться. При увеличении тока материал может проплавиться насквозь.

Сейчас большую популярность набирают аппараты малой мощности. Их достаточно, чтобы пользоваться ими в домашнем хозяйстве. К ним можно подключать электроды небольшого диаметра до 2 мм.

Переменный и постоянный ток

Сперва нужно понять, что же такое постоянный ток, а что такое переменный.

Переменный ток меняется с течением времени. В бытовых сетях он имеет частоту в 50Гц. Это значит, что при подключении аппарата, он будет выдавать ток с частотой 50 Гц.

Постоянный ток можно получить при помощи выпрямителей и стабилизаторов. Он может иметь прямую или обратную полярность. Преимуществами данного вида тока является следующее:

  • стабильное горение, что позволяет сделать равномерный и плотный шов;
  • большая производительность труда;
  • минимальное разбрызгивание металла, которое экономит материал и обеспечивает защиту от раскаленных капель металла.

Некоторые электроды и виды работ проводятся исключительно на одном виде тока.

Постоянный ток используется при сварке тугоплавких материалов, которые содержат оксиды. Так, он применяется при работе с алюминием. При обратном движении электронов, удается разрушить оксидную пленку. Такой же прием используется при сварке загрязненных поверхностей.

Переменный ток и аппараты, способные его выдавать используются там, где не нужно высокого качества шва. Однако с ним можно сократить затраты на ресурсы.

Если вам нужно собрать конструкцию или изделие, которое должно долго служить, тогда лучше всего использовать постоянный ток. Часто его применяют для работы с конструкциями и изделиями малой толщины.

Заключение

В сварочных работах установка параметров тока играет большую роль. Все рекомендованные параметры можно найти на упаковках конкретных электродов. Однако токи все равно придется искать самостоятельно, чтобы вам было удобно работать. Профессионалы с большим опытом могут определять необходимые параметры очень быстро.

 

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