Сварочные электроды ЭА 395_9 — параметры и хранение

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электроды эа 395

Сварочные электроды “ЭА 395/9” используются для работы с изделиями и конструкциями, сделанными из разных типов сталей. Электроды применяются для создания облицовочных слоев и наплавки покрытия, имеющего большое сопротивление коррозии, что дает возможность использовать их на особых производствах.

Эта модель стержней производится несколькими крупными заводами, такими как СЗСМ, ЛЭЗ, Хобэкс и др.

Характеристики и свойства электродов

Электроды предназначены для сварки ответственных и рядовых конструкций, сделанных из составов, имеющих разное содержание легирующих компонентов. Их можно использовать для сварки сталей, способных выдерживать большую температуру. Дополнительной обработки после сварки при этом не требуется.

Допускается использование “ЭА 395/9”для работы с углеродистыми сталями, имеющими малую степень легирования.

Рекомендованный тип сварки — короткая дуга, с расстоянием от электрода по поверхности металла в половину диаметра стержня. Это позволяет создать соединение, имеющее глубокую проплавку. Оно будет надежнее. Ширина шва при этом будет небольшой, а ванна останется закрытой от посторонних соединений.

Вот какими характеристиками обладают электроды:

  • покрытие: основное;
  • наплавка: 11 г/Ач;
  • производительность: 1,5 кг;
  • расход: 1,6 кг на 1 кг металла.

Сварка может производиться в различных положениях, что делает модель более предпочтительной при работе в условиях сложного монтажа, когда к рабочему участку очень трудно подобраться. В качестве источника питания нужно выбрать аппарат, выдающий постоянный ток обратной полярности.

Электроды выпускаются в нескольких диаметрах. Помимо того, что сечение подбирается в зависимости от толщины свариваемых металлов, необходимо также знать, какие токи используются для каких диаметров. Вот средние значения:

  • 3 мм: 60 — 110 А;
  • 4 мм: 100 — 170 А;
  • 5 мм: 120 — 200 А.

Более точные цифры можно узнать на упаковке с расходниками и подобрать их непосредственно во время работы.

Перед началом работы, нужно провести подготовку. Электроды необходимо прокалить. Это делается при помощи специальной печи, разогретой до 230°C. Время прокалки составляет 2 часа.

Прокалка электродов позволяет привести их в рабочее состояние. Во время термообработки, покрытие уплотняется и обеспечивает лучшие сварные свойства при работе.

Химический состав покрытия электродов дает возможность вести комфортную работу. Шов получает высокую прочность и хорошо справляется с внешними воздействиями. В соединении присутствует небольшое количество водорода, что снижает риски появления пор и полостей.

Как правильно хранить электроды?

Электроды поставляются запакованными в термоусадочную пленку. Она защищает их от излишней влаги. Несмотря на это нужно соблюдать несколько правил хранения. Это позволит продлить их пригодность к работе.

Стержни должны храниться при температуре до 15°С. Помещение, в котором они будут находиться, не должно быть влажным. Кроме того необходимо позаботиться, чтобы на упаковку с электродами ничего не упало и сами они не свалились с большой высоты. Это может повредить покрытие и работать будет непросто.

Прокалку электродов следует проводить перед непосредственной работой. В таком случае они будут иметь наилучшие качества. Помимо этого нужно помнить, что подготавливать к сварке нужно только то количество электродов, которое вы собираетесь использовать. Повторное прокаливание электродов приведет к ухудшению состояния покрытия.

Заключение

“ЭА 395/9” изготавливаются согласно ГОСТу 9466-75 и сертификатам качества, действующим в нашей стране и за границей. Приобрести их можно без особого труда, поскольку они выпускаются довольно большим количеством заводов.

 

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