Сварочные электроды МНЧ-2 — свойства и особенности

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электроды мнч 2

Сварочные электроды МНЧ 2 применяются для холодной сварки и устранения различного рода дефектов, которые появляются во время литья и наплавки. Помимо этого стержни применяются для создания начального слоя в изделиях, где требуется многослойное соединение и высокая прочность шва. Сварка допускается в нижнем и вертикальном пространственном положении. Для работы данными электродами, нужно использовать ток обратной полярности.

Сегодня разберемся с параметрами и свойствами электродов МНЧ 2. Узнаем их состав и способ правильного хранения.

Характеристики и особенности электродов

В таких работах как наплавка, большую роль играют характеристики полученного металла. В зависимости от материала, с которым вам предстоит работать и от нужных свойств, наплавленный металл должен справляться с разными типами воздействий — механическими, абразивными и т. д. Для этого нужен особый химический состав. Вот что содержится в металле, наплавленном при помощи МНЧ 2:

  • никель;
  • марганец;
  • медь;
  • железо.

Этот набор обеспечит свойства наибольшей прочности и стойкости к внешним нагрузкам. Детали и фрагменты конструкций со слоями такого металла на поверхности, смогут работать в течение долгого времени.

Электроды этой модели поставляются в 4 разных диаметрах — от 3 до 6 мм. Удобнее всего проводить наплавку самыми большими электродами. Они позволят значительно увеличить качество и скорость работы. Использование МНЧ 2 для разных работ принесет выгоду и дополнительный комфорт. Вот какие параметры электродов предлагают производители:

  • коэф. наплавки: 11,5 г/Ач;
  • производительность: 1,5 кг/ч;
  • расход: 1,5 кг на 1 кг наплавленного металла;
  • покрытие: специальное;
  • диаметр: 3 — 6 мм.

МНЧ 2 нуждаются в предварительной прокалке. Для этого вам пригодится специальная печь для электродов. В такую печь стержни нужно поместить на один час и выставить температуру на уровне 200°С.

Специальная печь позволяет подготовить прутки к работе. С ее помощью из них выпаривается лишняя влага, которая сильно влияет на качество работы.

Образованный шов обладает отличными механическими свойствами. Соединение получается стойким к образованию ржавчины и воздействию влаги. Шов способен переносить среду горячих газов, не теряя при этом изначальных свойств.

Наилучшим образом электроды проявляют себя также при резке металла и его обработке.

Рекомендованная технология сварки данными электродами — использование коротких валиков. Их следует наносить на шов по 2 — 3 см в длину. Каждый валик должен отдельно охлаждаться после нанесения. С этим отлично справляется воздушный поток, температурой около 60°С.

Формирование шва должно сопровождаться проковкой проваренных участков. Для этого потребуется обычный молоток. Им нужно наносить легкие удары по шву.

Как правильно хранить электроды?

Изделия поставляются в специальных упаковках и термоусадочной пленке, защищающей их от проникновения влаги. Это довольно эффективно, но этого не всегда бывает достаточно. Для сохранения сварных качеств электродов, их следует хранить по особым правилам.

Помещение, где они будут располагаться должно быть теплым и иметь низкий уровень влажности. Отдельно нужно позаботиться о том, чтобы на электроды не оказывалось никакого механического воздействия. Иначе это повредит покрытие и работать ими будет сложно.

Если было допущено излишнее увлажнение электродов, их необходимо просушить. Температура и время просушки, будет соответствовать параметрам, используемым для прокалки перед работой.

Заключение

Сварочные электроды МНЧ 2 изготавливаются на основе ГОСТа и прочих стандартов качества и требований к параметрам оборудования подобного рода. Каждый производитель привносит в технологию производства электродов что-то свое, чтобы улучшить их свойства. Поэтому выбирать их стоит исходя из тех задач, которые перед вами стоят.

Профессиональные мастера с большим опытом работы говорят, что электроды позволяют вести работу быстро, комфортно и эффективно. Такие оценки заставляют задуматься о том, чтобы использовать стержни на производстве, где эффективность и скорость очень важны.

Сейчас главными производителями электродов МНЧ 2 являются такие заводы как Lincoln Electric, Кировский завод, СЗСМ, Плазматек и некоторые другие.

 

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  85. My developer is trying to persuade me to move to .net from PHP. I have always disliked the idea because of the costs. But he’s tryiong none the less. I’ve been using WordPress on a variety of websites for about a year and am concerned about switching to another platform. I have heard fantastic things about blogengine.net. Is there a way I can transfer all my wordpress posts into it? Any help would be greatly appreciated!

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