Сварочные Электроды Сормайт — применение и использование

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сормайт

Во время сварки, помимо стандартных соединений поверхностей конструкций или деталей, приходится выполнять какие-либо наплавки или напайки. Многие сварщики делают их при помощи обычных сварочных электродов. В действительности это не очень удобно. Есть риск попросту прожечь металл, из-за несоответствия диаметра электрода выполняемым работам. Подбор неправильного расходника также увеличит время на операцию, а сама наплавка не получится качественной.

Для облегчения напайки и наплавки при сварочных работах, инженеры разработали специальные электроды. Они дают возможность повысить качество и скорость этих процессов.

Где применяются электроды Сормайт?

Электроды этой марки применяются для вспомогательных работ. Многие придерживаются мнения, что профессионалы с большим опытом могут работать чем угодно, и у них все будет выходить хорошо. Это конечно же так, но если инструменты и оборудование не подходят для каких-то процессов, то сделать качественную работу будет очень сложно. Вы ведь не можете закрутить шуруп без отвертки или забить гвоздь без молотка. Это можно сделать при помощи подручных средств, но это будет неудобно и долго.

“Сормайт” применяются очень часто и в разных отраслях. Многие мастера рекомендуют обязательно иметь их на всякий случай. Электроды могут использоваться для ремонта машин. К примеру для восстановления вала или других деталей, требующих наплавки. Сварщики нередко применяют их для вспомогательных процедур, чем сильно облегчают себе задачу.

Стержни данной марки применяются и в железнодорожном хозяйстве. В процессе работы рельсы находятся под большой нагрузкой. Из-за большого веса и трения, они очень быстро изнашиваются и нуждаются в ремонте. Как раз для их восстановления и применяются электроды “Сормайт”. Ими наплавляется недостающий металл. Такая процедура гораздо выгоднее, чем замена целой рельсы, особенно если учесть, что все работы можно выполнить прямо на месте.

Использование электродов

Электроды, о которых мы сегодня говорим, имеют очень узкую специализацию и направленность работ. По этой причине они требуют особого подхода в условиях применения. Начинать работу с такими электродами следует с прокалки. Они помещаются в специальную печь и прогреваются в ней 3,5 — 4 часа при t порядка 900°С. Когда заданное время истечет, дайте печи остыть до 750°C и снова разогрейте ее до 900°С. Электроды должны прокалиться в течение еще 4 часов. После этого заново охладите печь до 600°С и нагрейте ее в 3 раз. Теперь она может остыть до 35°С, и на этом прокалка будет завершена.

Помимо электродов, в подготовке нуждаются также детали, готовящиеся к сварке. Их необходимо прогреть до 950°С. И делать это нужно в масле. Время прогрева составляет 50 мин.

“Сормайт” выпускаются в диаметрах 3 — 7 мм. Такие модели как “т-590” применяются при наплавке деталей, эксплуатируемых в обычных условиях, а например “с27” для нанесения слоя металла на элементы, от которых требуется повышенная стойкость к износу.

Заключение

Сварочные электроды “Сормайт” используются в тех сферах сварочного дела, где обычный процесс сварки является малоэффективным и слишком долгим. Они используются для проведения работ по наплавке и напайке частей деталей и конструкций, работающих под разными нагрузками. Мастера, которые работают с такими электродами в течение долгого времени, отмечают их производительность и удобство в работе.

 

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