Сварочные электроды ЦЛ 11 — назначение и свойства

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электроды цл 11

Сварочные электроды “ЦЛ 11” применяются для сварки сталей, обладающих повышенной стойкостью к появлению коррозии. Полученные соединения имеют хорошую устойчивость к кристаллической коррозии и легко переносят агрессивные среды. Электроды данной модели производятся разными заводами. Среди них Ротекс, Эсаб, Зеллер и др.

Где применяются электроды и какие имеют свойства?

Главным отличием “ЦЛ 11” является возможность их использования на производствах, где проводится сборки конструкций и оборудования, способного работать при высоких температурах. Пиковые нагрузки могут достигать 600°С. Наплавленный металл получает стойкость ко внешним воздействиям. Во время сварки получается сделать равномерное соединение, в котором содержится порядка 6% ферритной фазы.

Наибольшую популярность они получили на пищевых и химических производствах, где используется оборудованием, работающее в агрессивных средах и при высокой температуре.

Изготовители рекомендуют вести работу на короткой дуге. Таким образом получится сделать большую проплавку. Шов будет глубоким и более аккуратным. Благодаря хорошему захвату кромок, соединение будет равномерным и надежным.

Другое преимущество сварки на короткой дуге — это высокая степень защиты сварочной ванны. В нее не попадут лишние соединения и примеси. Это увеличит однородность металла, и как следствие повысит надежность соединения.

При сварке на короткой дуге, электрод должен находиться от поверхности на расстоянии в половину сечения стержня — практически вплотную.

Вот характеристики, которые заявляются производителями:

  • покрытие: основное;
  • наплавка: 11 г/Ач;
  • расход: 1,7 кг на 1 кг металла;
  • производительность: 1,5 кг/ч

Вести работу можно в различных положениях. Исключением является вертикальное “сверху-вниз”. Благодаря этому можно работать в условиях сложного монтажа, когда к месту сварки нелегко подобраться. Это дает возможность проводить работы не только в цехе, но и на месте, что очень удобно при необходимости выполнить ремонт.

Электроды работают от постоянного тока обратной полярности.

Перед тем как начинать работы, нужно провести подготовку электродов. Для этого потребуется специальная печь, в которой их нужно будет прокалить. Этот процесс осуществляется в течение часа при температуре около 190°С.

Стержни “ЦЛ 11” производятся в нескольких диаметрах — от 2 до 5 мм. Размеры подбираются в зависимости от того, с какой толщиной металла, вы имеете дело. Для разного сечения используются разные токи. Вот их средние значения:

  • 2 мм: 30 — 55 А;
  • 2,5 мм: 40 — 65 А;
  • 3 мм: 50 — 90 А;
  • 4 мм: 110 — 150 А;
  • 5 мм: 120 — 180 А.

Точные показатели можно отыскать во время непосредственных работ, либо узнать на упаковке.

Главной причиной качественного соединения является покрытие электродов. В нем имеются фтористые соединения, которые вытесняют водород и прочие примеси. В результате шов получается плотным. В нем не образуется полостей и трещин, способных поспособствовать его разрушению.

В качестве сердечника электрода применяется проволока СВ-07. Она изготавливается по ГОСТу 246-70.

Длина электродов зависит от диаметра. Она может составлять от 200 до 350 мм.

Как хранить электроды?

Стержни поставляются в упаковках по несколько килограмм, обернутых в термо пленку. Она обеспечивает защиту изделий от попадания влаги. Это очень эффективная, но недостаточная мера. Нужно обеспечить электродам правильное хранение. Только в этом случае они смогут сохранить свои качества в течение долгого периода времени.

Помещение, в котором содержатся электроды, должно иметь минимальный уровень влажности. Температура в нем не должна падать ниже 15°С. Кроме этого нужно позаботиться о том, чтобы на стержни не оказывалось механического воздействия. В противном случае покрытие может быть повреждено и работать электродами будет сложно.

Заключение

Электроды “ЦЛ-11” изготавливаются по всем необходимым стандартам качества. Они соответствуют не только отечественным, но также иностранным требованиям. Модель имеет большое распространение, поэтому отыскать ее не составит никакого труда. “ЦЛ-11” находятся на рынке уже в течение многих лет. За это время они завоевали доверие покупателей и собрали огромное количество положительных отзывов. Они обладают отличными качествами и приятной ценой.

 

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