Сварочные электроды УОНИ 13_45 — параметры и использование

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электроды уони 13 45

Сварочные электроды УОНИ 13/45 имеют замечательные сварные свойства. Благодаря своим отличным качествам, они имеют большую популярность и встречаются практически везде. Особенность данных электродов в том, что они позволяют работать даже в экстремальных условиях. Они могут применяться на производствах, где изделия и конструкции должны отвечать самым жестким требованиям прочности и надежности.

Электроды УОНИ 13/45 выпускаются многими заводами. К ним относятся такие крупные производства как Тантал, ЛЭЗ, Кировский завод, ШЭЗ и другие. Основными потребителями электродов являются компании, занимающиеся сборкой и прокладкой нефте — и газопроводов. В их числе многие отечественные гиганты вроде Газпрома, Транснефти и др. Нередко УОНИ 13/45 закупаются трубопрокатными предприятиями, выступающими подрядчиками для организаций, ведущих оснащение регионов или конкретных территорий необходимым трубными коммуникациями.

Отлично сочетание свойств и приятной цены изделий, позволяет им продаваться в больших количествах не только в России, но и за границей.

Электроды изготавливаются по ГОСТу Э42, в полном соответствии с сертификатами качества. Они относятся к категории специализированного оборудования, используемого для особых работ. Такой статус сразу показывает их возможности.

Основное предназначение данных электродов — сварка сталей с малым содержанием углерода. Они позволяют варить ответственные и рядовые конструкции. Наплавленный металл имеет отличные параметры вязкости и пластичности. Полученное соединение будет отличаться высокой стойкостью к морозам и прочим внешним воздействиям. Шов не подвержен образованию коррозии, пор или трещин (в том числе холодных).

Параметры и особенности электродов

Стержни имеют основное покрытие, обеспечивающее отличные сварные качества. Наплавленный металл обладает минимальным количеством водорода. Состав электродов позволяет испарять его из соединения в виде фтористых соединений. Малое количество водорода помогает снизить риски появления пор и полостей в соединении, что в конечном счете положительно сказывается на качестве соединения.

Повышенная стойкость к водородным средам дает возможность использовать электроды при сборке и монтаже трубопроводов и прочих конструкций в суровых климатических условиях. Конструкции и изделия, сваренные УОНИ 13/45, смогут без труда работать в условиях высокой концентрации серы и водорода. Стойкость к агрессивным средам значительно расширяет возможный функционал изделий.

Вот какие характеристики заявляют производители УОНИ 13/45:

  • наплавка: 9 — 9,5 г/Ач;
  • расход: 1,6 кг на 1 кг наплавленного металла;
  • сопрот. разрыву (врем.): 410 МПа;
  • пределе текучести: 305 МПа;
  • покрытие: основное;
  • диаметр: 2 — 5 мм.

В химическом составе электродов имеются такие элементы как углерод, марганец, кремний, сера и фосфор. Все они необходимы для обеспечения высокой стойкости полученного металла и самих стержней.

Как пользоваться электродами?

Отличительной особенностью электродов является возможность применять их в разных положениях. Исключением является вертикальное положение “сверху-вниз”. Это значит, что ими можно пользоваться в условиях сложного монтажа. Если вам необходимо подобраться к труднодоступному участку, с помощью УОНИ 13/45, вы сможете провести работы из любого доступного положения. Это очень удобно при проведении работ на месте действующих конструкций, а не в цеху.

Из-за того, что во время сварки электродами выделяются вредные летучие соединения фтора, работы следует проводить в хорошо проветриваемом помещении, а лучше всего на улице. В ряде случаев второй вариант происходит чаще всего. Даже при работе на открытом воздухе, сварщик должен иметь индивидуальные средства защиты.

Работы не рекомендуется вести на длинной дуге. В этом случае дуга может оказаться нестабильной и повлиять на качество соединения. Шов может получиться неравномерным, из-за чего образуются слабые места, сильное воздействие на которые, приведет к разрушению наплавленного участка.

Опытные мастера, занимающиеся этим делом не один год, советуют обращать внимание на состояние сварочной ванны. Она должна оставаться жидкой как можно дольше. Само соединение нужно делать широким швом. В этом случае оно получится надежным и прочным.

Перед тем как начать сварку, нужно провести подготовку. Для этого потребуется прокалить электроды. Лучше всего делать это при помощи специальной печи. Нужно поместить стержни в нее и установить t 290°С. Через час они будут готовы к использованию. Содержание влаги в рабочих электродах не должно превышать 0,3%. Этот показатель особенно важно контролировать, если вам приходится работать при низких температурах.

Прокалке следует подвергать только то количество электродов, которое пригодится вам для работы. Повторная прокалка повредит покрытие и значительно ухудшит сварные качества стержней.

УОНИ 13/45 очень “капризны” и требуют, чтобы кромки и рабочие поверхности были зачищены. Если этого не сделать соединение получится не плотным и уязвимым к нагрузкам. Необходимо полностью удалить ржавчину, покрытие, остатки масел, грязь и т. д.

Заключение

Электроды “13/45” пользуются очень большим спросом на производствах, действующих в регионах с пониженной температурой. Стержни нередко применяются для сборки конструкций и сложного монтажа в Арктике, где помимо стойкости к низким температурам, нужно большое сопротивление влаге, ветру и механическим нагрузкам.

Проблем с тем, чтобы найти такие электроды на рынке, не возникнет. Они выпускаются разными производителями. Каждый из них пытается улучшить качество электродов, но на деле они мало чем отличаются. При работе данными прутками, нужно строго соблюдать технику безопасности и правила эксплуатации. В этом случае никаких сложностей не возникнет и вы сможете создать качественное соединение, которое будет служить годами.

 

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