Сварочные электроды — применение и классификация

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сварочные электроды

Создание конструкций или изделий из металла производится при помощи сварки. Она необходима также при ремонте и восстановлении деталей или определенных фрагментов. Сварка — это очень сложный технический процесс, который может проводиться только при наличии специального оборудования.

Главными расходными средствами при проведении сварки, являются сварочные электроды. С их помощью создается шов, соединяющий вместе определенные части изделий. Они расплавляются и соединяются в один сплав на молекулярном уровне. Разные металлы требуют разных электродов и их составов. По этой причине важно выбирать расходники в соответствии с тем, какими технологическими параметрами они обладают.

Где и для чего применяются электроды?

Стержни могут использоваться как на промышленных предприятиях, так и в домашнем хозяйстве. В первом случае они применяются при сборке и монтаже особого оборудования. Во втором для бытового ремонта или сборке небольших конструкций. Виды электродов в зависимости от применения ничем не отличаются. Достаточно лишь знать какие точно электроды нужны для предстоящих работ. Вот в каких работах они могут использоваться:

  • соединение;
  • ремонт;
  • устранение трещин;
  • наплавка металла;
  • резка металла.

Отличаясь по назначению, электроды могут иметь разную толщину, состав, материалы, покрытие и прочие параметры, о которых мы будем говорить далее, и которые влияют на качество сварки и сам процесс.

Классификация электродов для сварки

Сейчас на рынке очень много предложений электродов для ручной дуговой сварки. Строго разделить все изделия подобного типа очень сложно. Однако можно выделить основные характеристики и таким образом разделить сварочные электроды.

По маркам

Марка электродов показывает их основное назначение. Например, УОНИ. По большей части они используются для сварочных работ в условиях низких температур. ЛЭЗ — часто применяются для наплавки металла на поврежденные участки конструкций или элементы деталей. МР-3 предназначены для сварки ответственных и рядовых конструкций.

По диаметру

Сечение электродов может различаться в зависимости от того, на работу с какими материалами и их толщиной, они рассчитаны. Чем больше свариваемая деталь или конструкция, тем больший диаметр электродов потребуется для работы. Диаметр электрода включает общий диаметр сердечника и покрытия.

По назначению

Сварочные электроды разрабатываются для разных работ. Это может быть сварка, наплавка слоев, установка прихваток, резка и т. д. Самым большим спросом отличаются изделия, имеющие универсальное назначение. Они могут использоваться для проведения любых типов работ. С их помощью можно сильно сократить и упростить общий процесс работы.

Тип обмазки

Обмазкой электродов называют его покрытие. Этот элемент стержня очень важен, поскольку именно он определяет возможность работы всего электрода с конкретным материалом. Обмазка определяет технологические свойства и то, как будет проходить процесс. Есть несколько видов покрытия — основное, кислое, рутиловое, целлюлозное и т. д.

Вид и полярность используемого тока

Разные электроды работают от разного тока. Какие-то с постоянным, какие-то с переменным. Используемый в работе трансформатор должен иметь возможность выдавать разные виды тока. В таком случае вы сможете работать чем угодно.

Величина тока в сети

Нередко сварочные аппараты можно использовать от обычной домашней сети. Это позволяет легко проводить работы дома. Если электродам требуются большие токи, тогда их следует использовать только от промышленных сетей.

Длина стержня

Как правило длина стержня увеличивается вместе с его диаметром. Это объясняется тем, что расход электрода увеличивается вместе с толщиной свариваемого изделия.

Состав и характеристики электродов

Свойства электродов, которые проявляются при сварке, определяются их химическим составом. В зависимости от этого они позволяют создать качественное соединение при работе со сталями и конструкциями, работающими в определенных условиях. Главные компоненты, которые содержатся в электродах — это углерод, марганец, фтор, сера и фосфор.

Некоторые модели электродов могут содержать ванадий, медь и другие материалы. Такие добавки придают им необходимые для работы с определенными материалами качества.

Главными характеристиками, на которые стоит обращать внимание при подборе электродов, является коэф. наплавки, производительность, расход, покрытие, текучесть и сопротивление. Узнав эти характеристики, профессиональные сварщики могут легко сделать вывод о том, для чего могут применяться стержни и насколько они эффективны.

Как правильно выбирать электроды?

Не все обладают многолетним опытом и большими знаниями по части электродов. Поэтому выбор сварочных расходников может стать довольно непростой задачей. Нужно знать такие нюансы, как подбор диаметра, необходимый ток и свойства покрытия, необходимые для предстоящих работ. Попробуем выяснить, как правильно выбирать электроды и на что обращать внимание.

Начнем с основ. Электрод представлен в виде сердечника, на который нанесена соответствующая обмазка — покрытие. Оно защищает сердечник от проникновения кислорода и прочих примесей. Во время сварки сердечник плавится, а покрытие, имеющее определенный состав, защищает его от внешних факторов и воздействий. При этом поверх шва образуется шлаковый слой, который «укрывает» соединение, пока оно не остынет и не затвердеет.

Выбирая расходники, нужно обращать внимание на состав сердечника. Чем больше он будет похож на материал, который вы будете варить, тем прочнее и надежнее получится ваше соединение. Видов составов и металлов существует очень много. Разбирать каждый мы не будем. Поговорим о том, что применяется чаще всего в бытовых работах.

маркировка электродов

В частном хозяйстве чаще прочего встречается конструкционная сталь малой толщины. Для такого материала отлично подойдут такие электроды как МР-3. Для работы с ними подойдет как постоянный, так и переменный ток. Благодаря рутиловому покрытию, во время сварки этими стержнями, образуется небольшое количество брызг. Это экономит материал и сами электроды. Кроме того малое разбрызгивание защищает сварщика от раскаленных капель металла.

МР-3 обладают очень полезным свойством, которое состоит в простом зажигании дуги. Оно сильно облегчает работу и увеличивает производительность.

Другой важный момент — это подключение электродов. Большая часть расходников питается от постоянного тока. Здесь возможны два варианта подключения — обратная и прямая полярность.

При подключении по прямой полярности, к “+” подключается масса, а к “-” держак. При подключении обратной полярности, к “+” подключается держатель, а к “-” масса.

Во время сварки, на + выделяется большое количество тепла. Это означает, что толстые детали лучше всего варить на обратной полярности, а тонкие на прямой.

Диаметр электродов необходимо выбирать в зависимости от толщины изделия.

Если вы не знаете точных параметров электродов, и необходимых токов, тогда нужно знать, что на 1 мм диаметра электрода, нужно около 20 — 30 А тока. Так, к примеру, если электрод имеет диаметр 3 мм, то требуемый ток составит 60 — 90 А.

Точных значений тока не бывает. Они подбираются индивидуально и чаще всего устанавливаются во время непосредственных работ. Изготовители указывают приблизительные значения тока, которые могут потребоваться для работы.

С увеличением тока, подаваемого на электрод, сварочная ванна становится более жидкой. Ей становится тяжело управлять. Сварщик должен сам подобрать значение, при котором ему будет комфортно работать.

Чтобы получить качественное и надежное соединение, необходимо правильно подбирать тип электродов и их диаметр. Без этого хорошего результата не получится.

Заключение

Электроды используются для проведения сварочных работ по соединению конструкций или деталей изделий. Они применяются для ремонта, наплавки или устранения дефектов на разных стадиях подготовки, сборки и монтажа. Главным образом сварочные электроды предназначены для работы с металлами.

Электроды — это расходный материал. В процессе работы они плавятся и за счет этого создают шов между двумя частями заготовки или изделия. Они получили широкое применение не только на предприятиях, но также в домашнем хозяйстве при проведении всевозможных мелких работ.

Приобрести сварочные электроды можно в различных строительных магазинах, на рынках или в онлайн магазинах. Стоимость стержней может отличаться в зависимости от назначения, диаметра и изготовителя. Потребителю необходимо правильно подобрать расходники для предстоящих работ ориентируясь на состав и вид свариваемого материала.

 

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