Угольные электроды для сварки — применение и особенности

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Molotplus
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угольные электроды

Угольные электроды для проведения сварочных работ, относятся к неметаллическим, неплавким электродам. Они показывают минимальный расход во время работы и могут использоваться в течение долгого времени. Эти электроды сильно распространены в промышленном производстве. Они практически не используются в частном хозяйстве.

Сегодня более подробно разберемся в свойствах и назначении угольных электродов.

Где применяются угольные электроды?

Данные электроды применяются для проставления отверстий в стальных заготовках. С их помощью производится строжка и резка металла. Помимо этого ими выполняется сварка медных проводов. Угольные стержни очень часто используются в сталелитейном производстве, строительстве судов и прочих подобных сферах.

Часто угольные стержни применяются для горячей сварки чугуна и для сварки тонких изделий. Угольные электроды хорошо подходят для устранения дефектов литья. Такие работы проводятся очень часто, поскольку это выгоднее, чем отливать целый лист металла заново. Нередко электроды используются для наплавки твердых слоев и сварки цветного металла. Это дает возможность применять их для ремонта оборудования, детали которого постоянно сталкиваются с абразивными или динамическими нагрузками.

Нюансы работы с угольными электродами

Чтобы эффективно работать электродами такого типа, потребуется постоянный ток прямой полярности. Если вести сварку на обратной полярности, дуга будет нестабильной. Помимо этого произойдет сильное науглероживание металла, из-за чего пострадает качество шва. Количество углерода в наплавленном металле может увеличиваться до 1%.

Вот какие моменты нужно учитывать при работе такими электродами:

  • Дуга между электродом и свариваемой поверхностью имеет высокую чувствительность к магнитному дутью, газу и ветру.
  • Производительность при работе угольными электродами, значительно ниже чем у обычных плавящихся металлических стержней.

Все это говорит о том, что стержни лучше всего использовать на специальных производствах, где без них нельзя обойтись. В остальных случаях, будет проще заменить их привычными металлическими прутками.

Угольные изделия могут использоваться при дуговой пайке. Она может быть прямой или косвенной. В первом случае дуга образуется между электродом и свариваемой деталью. Во втором — между двумя электродами.

Существуют омедненные электроды круглого сечения. Они используются для резки, строжки и снятия фасок. Если электроды имеют прямоугольное сечение, значит они годятся для устранения дефектов и зачистки поверхностей.

Какими бывают угольные электроды?

Среди угольных электродов, которые представлены на рынке, можно отыскать несколько разновидностей, которые отличаются между собой сферами применения.

  • Круглые электроды, в составе которых есть медь. Используются для разных работ. Их диаметр может быть от 3,2 до 19 мм.
  • Бесконечные омедненные. Этими стержнями можно вести работу в течение долгого времени. Однако они могут использоваться только со специальной машинкой. Они обладают диаметром от 8 до 25 мм.
  • Омедненные плоские. Электроды имеют квадратное или прямоугольное сечение. Их диаметр достигает 25 мм.
  • Полукруглые стержни с добавлением меди. Это наиболее распространенные электроды. Одна их сторона плоская, а другая круглая. Такое устройство дает возможность применять их для различных задач. Диаметр таких прутков может составлять 10 — 19 мм.
  • Полые омедненные. Используются для стружки и проставления подковообразных канавок. Сечение таких электродов может составлять от 5 до 13 мм.

Состав и технические параметры угольных электродов

Главным составляющим угольных стержней является угольный кокс. Кроме него в составе присутствует также металлической порошок. Он придает электродам прочность. В качестве соединительного материала выступает смола. Диаметр электродов подобного типа может составлять от 1,5 мм до 30 мм.

Кроме диаметра и размеров, угольные электроды обладают и другими важными параметрами:

  • Сила тока, подающаяся на электрод. Она зависит от материала и оборудования, с которыми вы ведете работы.
  • Форма и размер канавок. Наиболее популярными являются большие электроды, которые можно использовать для работы с большими, массивными деталями.
  • Толщина среза — по большей части зависит от мощности подаваемого тока. Однако нужно внимательно следить за тем, чтобы изделие выдержало напряжение и не проплавилось.

Маркировка электродов и обозначения

В маркировке угольных электродов можно увидеть в основном только буквы. Цифры в названии конкретной модели обозначают только диаметр и длину прутка.

  • буква “С” — означает что электрод сварочный;
  • “К” — круглое сечение;
  • “ВД” — воздушно-дуговая сварка;

Самые популярные марки электродов

На рынке встречаются две главные разновидности угольных стержней. Это СК и ВДК. Как можно понять из расшифровки маркировки, они применяются в простой и воздушно-дуговой сварке.

У нас в основном можно найти угольные электроды Arcair производства Esab. Они используются для таких работ:

  • исправление дефектов;
  • ремонт;
  • снятие швов;
  • подготовка к сварочным работам;
  • удаление излишков материала;
  • обрезка арматуры и лишних фрагментов.

В этом ролике можно увидеть как производится воздушно-дуговая сварка:

Заключение

Основное применение угольные электроды находят в промышленности. Они используются для работы на особых производствах, где шов должен отвечать высоким качествам надежности и стойкости к разным нагрузкам. Электроды такого типа отличаются высокой экономичностью и минимальным расходом. Чаще всего они используются со специализированным оборудованием. С ним они выдают максимальную эффективность.

 

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